FW Series High Speed Friction Welding Machine

Category:

Friction Welding Equipment

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Description

General Desciption and Main Features

Friction welding refers to the one pressure welding method that uses the heat generated by the friction of the surface of the weldment to make the end face reach the thermoplastic state, and then quickly forge to complete the welding.

It can weld various tool blanks, copper-aluminum transition joints, bimetal bearings, valves, steering rods, half shafts, shock absorbers, turbocharger turbine shafts, S-shaped camshafts, socket wrenches, construction threaded steel, drill pipes, Sucker rods, motor shafts and other parts and components. Friction welding is also commonly used in dissimilar metal welding, such as aluminum and copper, steel, nickel, magnesium alloy; copper and steel, silver, etc., in the aluminum-copper wire transition joint welding is widely used.

Main Advantages and Features

Compared with traditional fusion welding, friction welding has the advantages of high quality of welded joints, high

welding efficiency, stable quality, and welding of dissimilar materials.

1. The welding precision of the joint is high, the quality is good, and the welding point can reach the same strength as the base material.

2. The process is simple, easy to mechanize and automate, wide range, suitable for welding of various metal and non-metal materials.

3.This machine is a hydraulic transmission semi-automatic continuous drive welding machine, which has the characteristics of stable performance, high production efficiency and low power consumption.

4. Friction welding of the workplace clean health, no sparks, arc and harmful gases, is conducive to environmental protection, suitable for and other advanced metal processing methods used in automatic production lines.

5. Optional edge slag removal device can be equipped to automatically remove welding slag after welding is completed, which is more convenient and quick, and the welding place is beautiful. Figure 1 shows the example after slag removal.

Main Applications

Friction welding is highly valued by the manufacturing industry for its high-quality, high-efficiency, energy-saving and pollution-free technical features. In particular, it has continuously developed new technologies for friction welding, making it suitable for high-tech fields such as aviation, aerospace, nuclear power and marine development, industrial

sectors such as power, machinery manufacturing, oil drilling, and automobile manufacturing have become more and more widely used.

Model and Technical Parameter

Parameter	Max Upsetting Force	Movable Work-piece Length	Rotary Work-piece Length	Work-piece Diameter	Max Hydro-Cylinder Stroke	Max Spindle Speed	Productivity	Rated Power	Weight
Model No.	Max Upsetting Force	Movable Work-piece Length	Rotary Work-piece Length	Work-piece Diameter	Max Hydro-Cylinder Stroke	Max Spindle Speed	Productivity	Rated Power	Weight
FW-25KN	25KN	50-450mm	15-120mm	6-14mm	200mm	2800R/Min	150-600PCS/H	11KW	1750KG
FW-40KN	40KN	50-450mm	15-120mm	8-18mm	200mm	2800R/Min	150-600PCS/H	17KW	2300KG
FW-100KN	100KN	80-700mm	40-200mm	12-26mm	300mm	2200R/Min	120-400PCS/H	23KW	3000KG
FW-200KN	200KN	80-700m m	50-200mm	14-35mm	300mm	2000R/Min	100-300PCS/H	27KW	4000KG
FW-320KN	320KN	80-850m m	50-200mm	20-50mm	300mm	1500R/Min	60-200PCS/H	41KW	6000KG
FW-500KN	500KN	80-900mm	50-200mm	30-70mm	400mm	1400R/Min	30-150PCS/H	60KW	7500KG
FW-630KN	630KN	80-4000 mm	40-200mm	40-114mm	40-114mm	1300R/Min	20-100PCS/H	70KW	8800KG