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FW Series High Speed Friction Welding Machine

Product description

General Desciption and Main Features

 

Friction welding refers to the one pressure welding method that uses the heat generated by the friction of the surface of the weldment to make the end face reach the thermoplastic state, and then quickly forge to complete the welding.

It can weld various tool blanks, copper-aluminum transition joints, bimetal bearings, valves, steering rods, half shafts, shock absorbers, turbocharger turbine shafts, S-shaped camshafts, socket wrenches, construction threaded steel, drill pipes, Sucker rods, motor shafts and other parts and components. Friction welding is also commonly used in dissimilar metal welding, such as aluminum and copper, steel, nickel, magnesium alloy; copper and steel, silver, etc., in the aluminum-copper wire transition joint welding is widely used.

Main Advantages and Features

 

Compared with traditional fusion welding, friction welding has the advantages of high quality of welded joints, high

welding efficiency, stable quality, and welding of dissimilar materials.

1. The welding precision of the joint is high, the quality is good, and the welding point can reach the same strength as the base material.

2. The process is simple, easy to mechanize and automate, wide range, suitable for welding of various metal and non-metal materials.

3.This machine is a hydraulic transmission semi-automatic continuous drive welding machine, which has the characteristics of stable performance, high production efficiency and low power consumption.

4. Friction welding of the workplace clean health, no sparks, arc and harmful gases, is conducive to environmental protection, suitable for and other advanced metal processing methods used in automatic production lines.

5. Optional edge slag removal device can be equipped to automatically remove welding slag after welding is completed, which is more convenient and quick, and the welding place is beautiful. Figure 1 shows the example after slag removal.

 

Main Applications

 

Friction welding is highly valued by the manufacturing industry for its high-quality, high-efficiency, energy-saving and pollution-free technical features. In particular, it has continuously developed new technologies for friction welding, making it suitable for high-tech fields such as aviation, aerospace, nuclear power and marine development, industrial

sectors such as power, machinery manufacturing, oil drilling, and automobile manufacturing have become more and more widely used.

 

Model and Technical Parameter

Parameter

 

Max Upsetting Force

 

Movable

Work-piece Length

 

Rotary Work-piece Length

 

Work-piece Diameter

 

Max

Hydro-Cylinder Stroke

 

Max Spindle Speed

 

Productivity

 

Rated

Power

 

Weight

 

Model No.

FW-25KN

25KN

50-450mm

15-120mm

6-14mm

200mm

2800R/Min

150-600PCS/H

11KW

1750KG

FW-40KN

40KN

50-450mm

15-120mm

8-18mm

200mm

2800R/Min

150-600PCS/H

17KW

2300KG

FW-100KN

100KN

80-700mm

40-200mm

12-26mm

300mm

2200R/Min

120-400PCS/H

23KW

3000KG

FW-200KN

200KN

80-700m m

50-200mm

14-35mm

300mm

2000R/Min

100-300PCS/H

27KW

4000KG

FW-320KN

320KN

80-850m m

50-200mm

20-50mm

300mm

1500R/Min

60-200PCS/H

41KW

6000KG

FW-500KN

500KN

80-900mm

50-200mm

30-70mm

400mm

1400R/Min

30-150PCS/H

60KW

7500KG

FW-630KN

630KN

80-4000 mm

40-200mm

40-114mm

40-114mm

1300R/Min

20-100PCS/H

70KW

8800KG

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