Product Details

DSF-090 Metal Wire Butt Welding Machine

Category:

Standard Welding Equipment

Wire Processing Equipment

Keywords:

Online Inquiry

Description

Product Description:

The DSF-090 Metal Wire Butt Welding Machine is a highly efficient and precise resistance welding system specially designed for butt welding various metal wires. It operates by allowing a powerful welding current to pass instantly through the joint ends of two wires, causing localized melting. Under preset upsetting force, the materials are firmly forged together, forming a high-quality weld joint with mechanical properties comparable to the base material.

This machine is widely used in industries such as wire products, hardware tools, construction materials, automotive parts, home appliances, welding electrodes, and lighting equipment. It is suitable for butt welding low-carbon steel, stainless steel, copper, aluminum, alloy steel and other metal wires. It is an ideal solution for improving production efficiency, reducing material waste, and achieving automated manufacturing.

Main Features:

◎ Excellent Welding Quality：The weld joint features high strength and dense structure. With an advanced control

system, the welding current, time, and upsetting force are precisely controlled to ensure superior weld integrity. The tensile strength can reach the level of the base material. The welded joint is smooth and uniform, with minimal deformation. Little or no post-grinding is required, significantly reducing subsequent processing steps.

◎ Easy Operation, High Efficiency & Energy Saving：The machine is easy to operate with fast welding speed. The entire welding cycle (clamping-power on-upsetting-holding) can be completed within seconds. Energy consumption is low, as heat is concentrated at the welding point with high thermal efficiency. Compared with traditional arc welding processes, it can save more than 50% energy.

◎ Stable, Reliable & Durable：The machine body features a robust and stable structure. Manufactured with

high-quality steel and precision machining processes, it offers excellent rigidity and can withstand long-term, high-intensity upsetting forces, ensuring stable and reliable operation over time.

◎ Strong Adaptability & Wide Application：Suitable for welding metal wires of various specifications. By adjusting

welding parameters, it can perfectly handle different materials such as steel, copper, aluminum, and their alloys, providing excellent material compatibility.

Main Technical Parameters

Model Number	DSF-090
Input Voltage	AC380V
Input Frequency	50/60Hz
Rated Power At 50%	2.6KVA
Power Load	2.6KVA
Max Upsetting Force	10KN
Open-arcuit votage	1.5/2.75V
Short-Circuit Current	10A
Applicable Wire Diameter	0.8-9MM
Machine Dimensions	78CM85CM110CM
Net Weight	128KG